11–12Industrial Technology 11–12 Syllabus (2026)

Assess the environmental impact of metal extraction and production processes, including mining, refining, alloying and recycling

Investigate the forms, sections and profiles of metals used in manufacturing, including sheet, bar, tube, wire, solid sections and extruded profiles, and their influence on production methods

Identify metals and alloys used in project production, including mild steel, medium-carbon and high-carbon steels, aluminium, copper, silver, lead, gold, bronze and brass

Assess the suitability of metals and alloys for project production based on material properties, including strength, hardness, machinability, thermal performance and corrosion resistance, and compatibility during joining and assembly

Apply metal treatment processes, including annealing, work hardening and surface treatments, to modify workability, strength and durability

Analyse the industrial applications of ferrous and non-ferrous metals and alloys

Inspect and assess the condition and operation of tools and equipment for accuracy, efficiency and safe production

Use and evaluate jigs, fixtures and tooling systems for precision and repeatability

Explain the uses of industrial metalworking machinery and automated systems, including computer numerical control (CNC) machining, laser cutting, rolling, pressing, extrusion and high-pressure water cutting

Select and apply metal-joining techniques for structural and functional applications, including mechanical fastening, soldering, brazing, gas metal arc welding (GMAW) and oxy-acetylene welding

Investigate advanced welding processes, including gas tungsten arc welding (GTAW), shielded manual arc welding (SMAW) and flux cored arc welding (FCAW)

Apply preparation and marking-out techniques used in metal fabrication to achieve alignment, fit, joint integrity and dimensional accuracy

Explain how material properties and service conditions influence the selection of joining methods and materials

Explain the selection and use of fittings and allied materials in metal products and assemblies in relation to function, load requirements and production methods

Investigate powder coating, electroplating, anodising and industrial painting finishing systems used in metal industries to enhance corrosion resistance, surface durability and appearance

Select and apply surface preparation techniques used in metal industries, including polishing, buffing, planishing, abrasive blasting, degreasing and acid etching, for optimal surface condition and adhesion

Evaluate and select finishing processes and materials based on metal type, application method, end use, environmental exposure and sustainability considerations

Apply finishing processes and materials to achieve required surface quality, durability and appearance

Compare the precision, repeatability and productivity of metalworking machines

Investigate industry practices in large-scale metal manufacturing, including workflow sequencing, integration of computer-aided design (CAD) and computer-aided manufacturing (CAM), and quality control systems

Explain the role of automated manufacturing processes, including CNC plasma cutting, robotic welding, press braking and automated machining

Evaluate decision-making processes for selecting materials, tools and equipment, based on productivity, manufacturing outcomes and environmental sustainability

Explain how lean manufacturing principles are applied in metal fabrication, including material optimisation, process efficiency, waste reduction and continuous improvement